There is a right tool for every job that makes the work easier. Metalworking is dependent on the use of sharp, well-maintained tools to ensure accuracy and speed. The correct tool setup, geometry, and grinding method are key factors in successfully sharpening tools used for cutting purposes.
We have mentioned important information regarding the CBN grinding wheel and why it is one of the most beneficial workpiece cutters in manufacturing. We are sure you will use this information to better your manufacturing plant’s overall productivity.
Take a look.
What is CBN
Grinding is the most common way to sharpen blunt tools. CBN (Cubicboron Nitride), silicon carbide, diamond, and aluminum oxide are good options for grinding wheels.
While diamond wheels can be used for glass, ceramics, and carbide, they cannot handle heat well when sharpening steels such as HSS and HSS cobalt. Traditional wheels such as aluminum oxide or silicon carbide wear out quickly and become burnished and glazed.
This decreases the grinding output and leads to thermal/metallurgical damage to the grounding tool. CBN grains are 55 times more thermally conductive, four times harder than aluminum oxide abrasives, and have double hardness. CBN is ideal for all hardened steel.
The Science Behind CBN
It could help you understand why a CBN grinding wheel is so precise and sharp if you understood the science behind it. CBN is the second hardest material on Earth after diamond.
It is easier to find and create than diamonds, which means you can use them to cut the material in your factory. CBN will also not erode the essence or other materials, like graphite.
It would lose some of its chemical properties if cut with a diamond. CBN is also extremely durable when processed or used to machine superalloys. That is why CBN is a popular choice on the market.
CBN Grinding Wheel: What are The Other Things To Know?
The CBN precisely follows its name: It takes the workpiece and turns it into a wheel. This wheel can then be used to cut through other materials at high speeds.
You can also use this wheel to remove debris and a few layers of material from other instruments and tools. This will allow other equipment to run at its best. Moreover, you can fine-tune the instruments to be as precise and accurate as possible.
You will save money on equipment, and your company will be able to continue using the CBN wheel for many years. CBN grinding wheels can be used safer than other tools, as they don’t produce high heat. If you want to ensure safety for your employees and yourself, consider purchasing a CBN grinder wheel.
Making the Most of CBN Grinding Wheels
CBN grinding well has the biggest benefit over other cutting tools – the wheel’s sharpness allows machinists greater speed and enables them to cut at a faster rate.
Your company will save money over the long term because your machinists can complete their projects faster. Also, you won’t have any worries about losing products due to a mistake in the blade.
You’ll always get a perfect cut, thanks to the sharpness of CBN’s grinding wheel.
Important CBN Advantages Summed Up
CBN wheels are a better choice than traditional wheels when it comes to sharpening cutting instruments. Here are some benefits:
• High material removal rates mean longer life of the grinding wheel.
• The cutting edge is not subject to any thermal damage
• Sharp, consistent, burr-free cutting edge with no loss in hardness
• Controlling tool sizes, shapes, and finishes is easier and more efficient
• Tool grinding productivity is increased by fewer wheel changes and less wheel breakdown.
• Gauging and deep-cutting take less time.
• Increases fatigue strength and prolongs the useful lifetime of the cutting edge.
Final Word
When it comes to effectively cutting the workpiece, CBN is the best choice after diamond. Click here to know more about buying a CBN wheel.